85% Inspection Time Reduction
18-25 min vs. 6+ hrs per airframe
Return aircraft to mission-ready status faster. Reduce maintenance-driven non-mission-capable rates.
Solutions · Defense
ATLAS delivers autonomous, ITAR-compliant inspection of military aircraft, spacecraft, and depot infrastructure — 85% time reduction, 87.5% labor reduction, 98% accuracy. Active engagements at NASA KSC and AFRL; DIU evaluation underway for F-35 depot-level inspection.
The problem
Military readiness is in freefall. CV-22 Osprey: 30.45% mission-capable vs. 75% target. Across the DoD, mission-capable rates consistently fall below targets and the root cause is maintenance — specifically, inspection bottlenecks.
The shortage is structural: 40,000 mechanics short in North America by 2028, with the OEM aircraft backlog exceeding 14,000 aircraft and average fleet age at 13.4 years. Manual inspection takes 6+ hours per asset, covers 60-70% of the surface, and depends on a shrinking pool of certified NDT technicians.
Every hour an aircraft spends in inspection is an hour it cannot fly. The readiness gap is not a funding problem. It is a capacity problem.
The solution
ATLAS was designed for defense requirements from its first prototype — not retrofitted from a commercial product. Six fused sensor modalities, ITAR compliance, AES-256 encryption, on-device compute that enables classified and disconnected operating environments.
Active engagements: NASA Kennedy Space Center (Artemis-tied spacecraft infrastructure engagement) · Air Force Research Lab (hyperspectral composite-analysis R&D) · Defense Innovation Unit (under evaluation for F-35 depot-level inspection). Demos scheduled with Army Materiel Command, SOCOM, Navy, and USAF over the next six months. Vandenberg support-infrastructure contracts targeted.
Key benefits
Operational impact measured against the metrics the DoD actually tracks.
18-25 min vs. 6+ hrs per airframe
Return aircraft to mission-ready status faster. Reduce maintenance-driven non-mission-capable rates.
6 fused modalities · <3% false positives
Find corrosion, fatigue cracks, battle-damage indicators, and subsurface degradation that visual inspection misses.
FAA-aligned audit-ready records
Shift from calendar-based to condition-based maintenance. Predictive-maintenance signals from ATLAS Connect flag aircraft needing attention before they report non-mission-capable.
0.5 FTE per scan · 1 operator, multiple units
Address the 40,000-mechanic shortage without lowering standards. ATLAS augments your existing maintenance teams — not replaces them.
Use cases
Fighter, transport, rotary, and GSE — same robot, mission-specific sensor configuration.
Full exterior scan of fighter airframes in under 20 minutes. Detect fatigue cracking around high-stress areas, corrosion in panel joints, and coating degradation from operational environments.
Large-frame transport aircraft inspection with 99.5% surface coverage. Identify structural issues in aging airframes operating beyond original design life.
Multi-spectral inspection of complex rotor system geometries, tail boom structures, and airframe surfaces. Six sensors detect vibration-induced fatigue and environmental corrosion.
Extend ATLAS inspection to hangars, fuel systems, weapons storage facilities, and GSE. Same platform, same sensors, same AI — applied to the full maintenance enterprise.
Security & compliance
Every certification and encryption posture you need before procurement asks. Documented, auditable, and air-gappable from day one.
ITAR Compliant
Meets International Traffic in Arms Regulations requirements for defense programs.
CMMC Pathway
On track for Cybersecurity Maturity Model Certification for DoD contracts.
AES-256 Encryption
All data encrypted at rest and in transit. No unencrypted inspection data leaves the platform.
Air-Gapped Operation
NVIDIA Jetson AGX Orin edge compute processes all data locally. No cloud dependency. No exfiltration risk.
Secure Data Export
Controlled data transfer to authorized maintenance systems via approved channels.
FAA Part 107
Unmanned systems certification for operational environments.
Engagement pathways
Five proven pathways — from SOF rapid prototyping to direct prime contractor integration.
Special Operations Command applications. Rapid prototyping and evaluation for SOF-specific inspection requirements.
Air Force and Space Force innovation programs. SBIR/STTR pathways for technology transition.
Air Force Research Laboratory collaboration for advanced inspection technology development and validation.
Defense Innovation Unit commercial solutions pathway. Accelerated procurement for proven commercial technology.
ATLAS integrates into existing defense maintenance programs without new infrastructure. Vandenberg support-infrastructure contract work targeted. Boeing exploratory — actionable post-FAA approval.
DoD engagement pathway flowchart
SBIR → STTR → Phase III → OTA · ref DEFENSE_PROGRAMS.mdProcurement ROI
Modeled on a 40-aircraft fighter squadron (F-16, F-35, F/A-18) and extrapolated across the USAF fighter inventory of ~2,100 aircraft. Numbers from the SOFWERX whitepaper §5 — DoD procurement analysis.
| 40-aircraft fighter squadron | Annual cost | Savings vs. baseline | Implementation cost |
|---|---|---|---|
| Manual (baseline) | $45M | — | — |
| Remote sensing (visual drones) | $19.1M | $25.9M (58%) | $2.8M |
| ATLAS | $4.0M | $41M (91%) | $2.2M |
Mission readiness
+15%
Manual: 18% deadline deficiency rate. ATLAS: <3%. Equivalent to 6 additional mission-ready aircraft per 40-aircraft squadron.
Avoided capital expenditure
$480M
6 additional ready aircraft at $80M each — the equivalent of procuring a sixth-of-a-squadron of new airframes, every year, from inspection-readiness alone.
USAF program-wide
$1.7B / yr
~2,100 fighter aircraft. Current annual inspection: $2.1B. ATLAS: $400M. $13.2B 10-year NPV @ 5%.
Multi-platform roadmap
Phased certification across rotorcraft, tactical, mobility, and strategic platforms. Authority-to-Operate sequence sized to the 2026-2030 procurement window.
Engagement complete with · FEAM Aero · Embry-Riddle. Target: ≥95% defect detection, <25-min inspection time.
ITAR registration + DoD cybersecurity authorization with AFRL · DIU. Authority-to-Operate for classified networks. F-16 validation as first defense airframe.
Expand to 10+ defense installations · 5+ aircraft types. Target bases: Nellis AFB · Hill AFB · Tinker AFB · NAS Oceana. Success: ≥20% improvement in mission-capable rates.
Become standard inspection system across DoD. Expand to allied nations (NATO · AUKUS). Scale: 300+ installations, 2,000+ drones.
Airframe coverage timeline
Narrowbody · widebody · business jets · rotorcraft demos scheduled (Army · SOCOM · Navy · USAF)
F-35 · F/A-18 · C-130 certified · ALIS / CAMS / IMDS integration · F-16 first defense validation
Heavy cargo · bombers (B-1, B-2, B-21) · NATO / AUKUS partner programs · NAS Oceana / Hill / Tinker / Nellis deployments
Operational envelope
ITAR, MIL-STD, and DoD-cyber requirements designed in from the first prototype — not retrofitted from a commercial product.
MIL-STD-461
Electromagnetic compatibility for DoD operational environments.
−40 °F to 130 °F
Operating envelope from arctic to desert. Rated for ramp-side and indoor-hangar operations.
<2 hr rapid deploy
From transport to first scan in under two hours. No facility modifications required.
ALIS · CAMS · IMDS
Integration with the Autonomic Logistics Information System and standard depot maintenance schedulers.
Stealth coating verification
Hyperspectral imaging detects low-observable coating integrity issues invisible to visual inspection.
Torque verification
Composite delamination and fastener torque verification — the failure modes that ground entire fleets.
Rapid field assessment
Multi-spectral scan delivers structural integrity report in minutes — critical for sortie-generation tempo.
USA designed, USA built
Hardware and software developed and operated entirely in the United States.
Next step
Our team holds active clearances and understands your operational requirements. Let us walk you through ATLAS capabilities, compliance posture, and deployment options for your specific platform.
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